Product Description

Telescopic Front End Hydraulic cylinder for mining tipper truck

 

Model The first stage rod diameter Stroke Closed length Open length
WTPK 3TG F5*72 5" 1829mm 945mm 2773mm
WTPK 3TG F5*84 5" 2134mm 1046mm 3180mm
WTPK 3TG F5*107 5" 158/136/116/95 1229mm 3961mm
WTPK 3TG F5*126 5" 3216mm 1386mm 4602mm
WTPK 3TG F6*86 6" 3216mm 1038mm 3241mm
WTPK 3TG F6*104 6" 2640mm 1194mm 3834mm
WTPK 3TG F6*107 6" 2732mm 1289mm 3961mm
WTPK 3TG F6*111 6" 2819mm 1268mm 4087mm
WTPK 3TG F6*120 6" 3048mm 1359mm 4407mm
WTPK 3TG F6*126 6" 3208mm 1386mm 4594mm
WTPK 3TG F6*140 6" 3562mm 1519mm 5081mm
WTPK 4TG F6*135 6" 3429mm 1199mm 4628mm
WTPK 4TG F6*156 6" 3962mm 1362mm 5324mm
WTPK 3TG F7*110 7" 2810mm 1271mm 4081mm
WTPK 3TG F7*120 7" 3048mm 1349mm 4397mm
WTPK 3TG F7*124 7" 3172mm 1392mm 4564mm
WTPK 3TG F7*129 7" 3277mm 1435mm 4712mm
WTPK 3TG F7*140 7" 3567mm 1524mm 5091mm
WTPK 3TG F7*150 7" 3810mm 1613mm 5423mm
WTPK 4TG F7*120 7" 3048mm 1349mm 4168mm
WTPK 4TG F7*135 7" 3429mm 1230mm 4659mm
WTPK 4TG F7*140 7" 3556mm 1263mm 4819mm
WTPK 4TG F7*156 7" 3962mm 1365mm 5327mm
WTPK 4TG F7*161 7" 4108mm 1405mm 5513mm
WTPK 4TG F7*167 7" 4242mm 1432mm 5674mm
WTPK 4TG F7*180 7" 4572mm 1552mm 6124mm
WTPK 4TG F8*148 8" 3753mm 1308mm 5061mm
WTPK 4TG F8*156 8" 3962mm 1365mm 5327mm
WTPK 4TG F8*161 8" 4064mm 1416mm 5480mm
WTPK 4TG F8*170 8" 4318mm 1454mm 5481mm
WTPK 4TG F8*180 8" 4572mm 1518mm 6090m
WTPK 5TG F8*170 8" 4318mm 1267mm 5585mm
WTPK 5TG F8*190 8" 4800mm 1387mm 6188mm
WTPK 5TG F8*220 8" 5588mm 1524mm 7122mm
WTPK 5TG F8*235 8" 5944mm 1641mm 7585mm
WTPK 5TG F8*250 8" 6325mm 1743mm 8068mm
WTPK 5TG F9*265 9" 6731mm 1844mm 8575mm
WTPK 5TG F9*280 9" 7112mm 1997mm 9109mm
WTPK 5TG F9*300 9" 7620mm 2007mm 9627mm
WTPK 5TG F9*320 9" 8129mm 2108mm 9628mm
WTPK 5TG F9*340 9" 8636mm 2210mm 10846mm

 

Cylinder Tube O.D. 6.03"(153.2mm)--10.50"(266.70mm)
Operating Pressure 3000PSI (207Bar)
Numbers of Stage 3, 4, 5
Largest Moving Stage Diameter 5.0" (127mm)--9.0"(228.60mm)
Stroke  71.94"(1827.30mm)--339.88"(8632.95mm)
Closed Length 36.62"(930.10mm)--90.62"(2301.70mm)
Extended Length 108.56"(2757.40mm)--430.50"(1571.70mm)
Base Mount Width 7.00" (177.80mm)--10.68"(271.30mm)
Base Mount Diameter 2.06"(52.30mm)--2.12"(53.80mm)
Plunger Mount Diameter 2.00"(50.80mm)
Plunger Mount Thickness 2.03"(51.60mm)
Warranty Period 14 months after date of production

Company Introduction:
ZheJiang CHINAMFG hydraulic co., ltd. sets up in 1994, is a specialized custom hydraulic cylinder for tipper truck manufacturing enterpirise which takes up with design, manufacturer, sell hydraulic products. The company covers an area of 180,000 square meters, with 500 emplayees in it. There are 700 sets of manufacturing equipments, such as cold drawing production lines, surface treatment production line, boring and rolling production line, various of digital-control machining and testing equipment.

Production advantages:
1.The North American advanced processing technology is adopted to ensure the stable performance.
2.High quality alloy seamless steel pipe are adopted to keep big lifting capacity and light weight;
3.The application of imperial size makes it easy to replace the seals and other accessories;
4.Superior chrome-plating technology improves the corrosion resistance and hardness of cylinders;
5.The world famous brands of seals such as HALLITE, CHINAMFG and NOK ensure the sealing performance;
 
>Professional manufacturer& supplier of Hydraulic Cylinders for more than 22 years;
>Hydraulic Cylinders Certification ISO9001:2008, SGS, TS16949, RoHS, CNAS Certification;
>Experience in export North America, Australia, Asia, Middle East, Africa;
>Hydraulic Cylinders can be Make according to client's requirements;
>The Hydraulic Cylinders can be used for Dump Truck, Tipper Truck, Trailer, Agricultural Machinery, Engineering Machinery, Garbage Truck, Landing Platform etc;
>We are the supplier of Sinotruk, CNHTC, CIMC, Wuzheng, Beiben Truck, Baic Group, FOTON, HOWO, JAC, ZheJiang Hyundai, Xihu (West Lake) Dis.n, ZheJiang Automobile, most of famous truck manufacturing and refitting company use our telescopic cylinder as first choice.

 
Exhibitions& Customers:
>We are the supplier of Sinotruk, CNHTC, CIMC, Wuzheng, Beiben Truck, Baic Group, FOTON, HOWO, JAC, ZheJiang Hyundai, Xihu (West Lake) Dis.n, ZheJiang Automobile, most of famous truck manufacturing and refitting company use our telescopic cylinder as first choice.
 
>We attended each Bauma exhibition, the world grade fair for construction equipments, building material machines, mining machines and earn much more opportunity to extend our business to oversea market.

Quality Control:
>All specification is designed by professional engineer.
>All material is high quality-Seal kits were purchased from USA, Japan, UK and Sweden.
>All material is processed by skilled workers and advanced CNC lathe
>All cylinders are 100% tested before package to ensure every cylinder is qualified for its purpose
>Package is air cushion film for each cylinder and steel case for all cylinders to ensure goods can arrive at customer safely
>One year warranty and long time track service is offered to solve any problems you meet after sale.
 Guarantee and after sale service:
>7 x 24 hours technical support through email
>Goods will be delivered safely on time
>One year guarantee after destination port arrival
>Life long time track service

 

FAQ:
Q1. What are the same aspects of your cylinder with CHINAMFG cylinder?
A: Same inside structure.
Same outside dimension and same mounting sizes. It can be interchangeable with Hyva's
 
Q2. Compared with CHINAMFG cylinder, what are your cylinder advantages?
A: 1. Rod are chrome plated.
2. Tubes are quenched and tempered.
3. Tube inner hole goes through deephole boring machine processing. Surface roughness is 0.4Ra 
and circular degree is 0.571.
4. Good quality yet lower price.
 
Q3: Are you a manufacture or a trade company?
A: Manufacture, we are the leader manufacturer of hydraulic industry in China with 20 years' experience and technology accumulation. With strong technical team we could solve any annoyance of you.
 
Q4: Do you have quality control system?
A: Yes, The quality management system introduced is: ISO/TS 16949:2009-certified by NQA and IATF cert.
 
Q5: How can i get a booklet and buy a cylinder from you?
A: Very easy! Just leave me a message or email or call me directly, let me know you are interesting in our products. I will talk with you for the details soon!
 
Q6: Can you tell me the price for the cylinder?
A: 1. Please advice the drawing with technical requirement.
2. Please advice the model No. after you check our booklet.
3. Please advice the tipping capacity, number of stages, closed length, mounting type and size.
4. Please also help advice the quantities, this is very important.
 
Q7: Do your products come with a warranty?
A: Yes, we have 1 year warranty. In this year, if the quality problem we will free repair for you.
 
Q8: Hydraulic cylinder internal leakage?
A: 3 main reasons causing internal leakage: Overload, polishing bad controlled, cheap seal kits. As is known to all, vehicles in China are often overloaded, our products all designed to bear the overload power. Advanced equipment could assure the polish processing. And we use the imported/TOP brand seals to meet customers' requirement.
 
Q9: What about the quality feedback of your products?
A: WE HAVE NEVER RECEIVED EVEN ONCE QUALITY COMPLAINT FOR MANY YEARS OF INTERNATIONAL BUSINESS.
 
Q10: Can you help me to install or recommend what kind of hydraulic cylinder or power pack should I use for specific machine?
A: Yes, we have 25 experienced engineers who are always ready to help you. If you do not know what kind of hydraulic cylinders should be used in your machine, please just contact us, our engineers will design the exact products match your need.
 
Q11: What is the delivery time?
A: Within 20 days for samples.
15-30 days for bulk production, which is depend on quality, production process and so on.
 
Q12: What is your main payment term?
A: T/T, L/C, D/A, D/P either is available.

 

Certification: RoHS, CE, ISO9001
Pressure: Medium Pressure
Work Temperature: Normal Temperature
Acting Way: Single Acting
Working Method: Straight Trip
Adjusted Form: Regulated Type
Samples:
US$ 500/Piece
1 Piece(Min.Order)

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Customization:
Available

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hydraulic cylinder

What role do hydraulic cylinders play in optimizing power distribution and efficiency?

Hydraulic cylinders play a significant role in optimizing power distribution and efficiency in various applications. They are widely used in industries such as construction, manufacturing, agriculture, and transportation, where efficient power transmission and precise control are essential. Here's a detailed explanation of the role hydraulic cylinders play in optimizing power distribution and efficiency:

1. Power Transmission:

- Hydraulic cylinders serve as a means of power transmission in hydraulic systems. They convert the hydraulic fluid's pressure and flow into linear mechanical force, allowing for controlled movement of loads. Hydraulic cylinders efficiently transmit power from an energy source, such as a hydraulic pump, to the working components of the system. The ability to transmit power over long distances with minimal energy losses makes hydraulic cylinders an efficient choice for various applications.

2. High Power Density:

- Hydraulic cylinders offer high power density, meaning they can generate significant force relative to their size. This characteristic enables compact and lightweight hydraulic systems while delivering substantial power output. Hydraulic cylinders can produce high forces even at low operating speeds, making them suitable for heavy-duty applications. The high power density of hydraulic cylinders contributes to the optimization of power distribution by maximizing the force output while minimizing the system's overall size and weight.

3. Load Handling and Control:

- Hydraulic cylinders provide precise load handling and control capabilities, contributing to power distribution optimization. By adjusting the flow of hydraulic fluid to the cylinder, operators can control the speed, force, and direction of the cylinder's movement. This level of control allows for accurate positioning and smooth operation of loads, reducing energy waste and improving overall system efficiency. Hydraulic cylinders enable precise load handling and control, leading to optimal power distribution and improved energy efficiency.

4. Variable Force and Speed:

- Hydraulic cylinders offer the advantage of variable force and speed control. By regulating the flow of hydraulic fluid, the force exerted by the cylinder can be adjusted as needed. This flexibility enables hydraulic systems to adapt to different load requirements, optimizing power distribution. Hydraulic cylinders can operate at varying speeds, allowing for efficient power distribution across different stages of an operation. The ability to vary force and speed according to the application's demands enhances energy efficiency and overall system performance.

5. Energy Recovery:

- Hydraulic cylinders can contribute to energy efficiency through energy recovery mechanisms. In certain applications, hydraulic systems utilize accumulators to store and release energy. Hydraulic cylinders can store energy during deceleration or when the load is lowering, and then release it to assist in subsequent movements. This energy recovery process reduces the overall energy consumption of the system, optimizing power distribution and improving efficiency. The ability to recover and reuse energy enhances the sustainability and cost-effectiveness of hydraulic systems.

6. Integrated Control Systems:

- Hydraulic cylinders can be integrated into advanced control systems, such as servo control or proportional control systems. These systems utilize electronic feedback, sensors, and control algorithms to optimize power distribution and efficiency. By continuously monitoring and adjusting the flow of hydraulic fluid, the control systems ensure that the cylinder operates at the most efficient operating point, minimizing energy losses and maximizing power distribution. Integrated control systems enhance the overall energy efficiency of hydraulic systems and contribute to power optimization.

7. System Efficiency Improvement:

- Hydraulic cylinders, when combined with other components in a hydraulic system, contribute to overall system efficiency improvement. The integration of efficient hydraulic pumps, valves, and actuators helps minimize energy losses, pressure drops, and heat generation. By optimizing the design and configuration of the hydraulic system, including the selection of appropriate cylinder sizes, operating pressures, and control strategies, power distribution can be optimized, leading to improved energy efficiency. Proper system design and component selection are critical for achieving optimal power distribution and efficiency.

In summary, hydraulic cylinders play a crucial role in optimizing power distribution and efficiency in various applications. They enable efficient power transmission, offer high power density, provide precise load handling and control, allow for variable force and speed control, facilitate energy recovery, can be integrated into advanced control systems, and contribute to overall system efficiency improvement. By leveraging the capabilities of hydraulic cylinders, industries can achieve better power utilization, reduced energy consumption, and improved system performance.

hydraulic cylinder

Ensuring Consistent Force Output for Repetitive Tasks with Hydraulic Cylinders

Hydraulic cylinders are designed to ensure consistent force output for repetitive tasks. This consistency is essential for maintaining precise control, achieving uniform results, and optimizing the performance of hydraulic systems. Let's explore how hydraulic cylinders achieve consistent force output for repetitive tasks:

  1. Design and Manufacturing Standards: Hydraulic cylinders are manufactured to meet strict design and manufacturing standards. These standards ensure that the cylinders are built with precision and accuracy, enabling them to deliver consistent force output. The components, such as the piston, cylinder barrel, seals, and valves, are engineered to work together harmoniously, minimizing variations in force generation.
  2. Pressure Regulation: Hydraulic systems incorporate pressure regulation mechanisms to maintain a constant pressure level. Pressure relief valves, pressure regulators, and pressure-compensated pumps help maintain a consistent hydraulic pressure throughout the system. By regulating the pressure, hydraulic cylinders receive a consistent supply of pressurized fluid, resulting in consistent force output for repetitive tasks.
  3. Flow Control: Flow control valves are utilized in hydraulic systems to manage the flow rate of hydraulic fluid. These valves regulate the speed at which the fluid enters and exits the hydraulic cylinder, influencing the force output. By controlling the flow rate, hydraulic cylinders can achieve consistent force output for repetitive tasks. This is particularly important when it comes to tasks that require precise and uniform force application.
  4. Effective Seal Performance: Sealing systems play a crucial role in hydraulic cylinders by preventing fluid leakage and maintaining pressure integrity. High-quality seals and proper installation ensure effective sealing throughout the cylinder's operation. By minimizing internal leakage, hydraulic cylinders can maintain consistent force output, even during repetitive tasks.
  5. Maintenance and Inspection: Regular maintenance and inspection of hydraulic cylinders are essential for ensuring consistent force output. By following maintenance schedules, replacing worn-out components, and monitoring cylinder performance, any potential issues that could affect force consistency can be identified and addressed promptly. This proactive approach helps maintain the reliability and performance of hydraulic cylinders over time.

In summary, hydraulic cylinders employ various mechanisms to ensure consistent force output for repetitive tasks. Adherence to design and manufacturing standards, pressure regulation, flow control, effective seal performance, and regular maintenance all contribute to achieving consistent force output. By maintaining precision, minimizing variations, and addressing potential issues, hydraulic cylinders provide reliable and consistent force generation, facilitating the successful completion of repetitive tasks in various applications.

hydraulic cylinder

How do hydraulic cylinders ensure precise and controlled movement in equipment?

Hydraulic cylinders are widely used in various equipment and machinery to provide precise and controlled movement. They utilize hydraulic fluid and mechanical components to achieve accurate positioning, smooth operation, and reliable control. Here's a detailed explanation of how hydraulic cylinders ensure precise and controlled movement in equipment:

1. Hydraulic Principle:

- Hydraulic cylinders operate based on Pascal's law, which states that pressure exerted on a fluid is transmitted equally in all directions. The hydraulic fluid is contained within the cylinder, and when pressure is applied, it acts on the piston, generating force. By controlling the pressure and flow of hydraulic fluid, the movement of the cylinder can be precisely regulated, allowing for accurate and controlled motion.

2. Force and Load Management:

- Hydraulic cylinders are designed to handle specific loads and forces. The force generated by the hydraulic cylinder depends on the hydraulic pressure and the surface area of the piston. By adjusting the pressure, the force output can be controlled. This allows for precise management of the load and ensures that the cylinder can handle the required force without exerting excessive or insufficient force. Proper load management contributes to the precise and controlled movement of the equipment.

3. Control Valves:

- Control valves play a crucial role in regulating the flow and direction of hydraulic fluid within the cylinder. These valves allow operators to control the extension and retraction of the cylinder, adjust the speed of movement, and stop or hold the cylinder at any desired position. By manipulating the control valves, precise and controlled movement can be achieved, enabling operators to position equipment accurately and perform specific tasks with precision.

4. Flow Control:

- Hydraulic cylinders incorporate flow control valves to manage the rate of hydraulic fluid flow. These valves control the speed of the cylinder's extension and retraction, allowing for smooth and controlled movement. By adjusting the flow rate, operators can precisely control the speed of the cylinder, ensuring that it moves at the desired rate without sudden or erratic movements. Flow control contributes to the overall precision and control of the equipment's movement.

5. Position Sensing:

- To ensure precise movement, hydraulic cylinders can be equipped with position sensing devices such as linear transducers or proximity sensors. These sensors provide feedback on the position of the cylinder, allowing for accurate position control and closed-loop control systems. By continuously monitoring the position, the equipment's movement can be controlled with high accuracy, enabling precise positioning and operation.

6. Proportional Control:

- Advanced hydraulic systems utilize proportional control technology, which allows for precise and fine-tuned control of the hydraulic cylinder's movement. Proportional valves, often operated by electronic control systems, provide variable flow rates and pressure adjustments. This technology enables precise control of speed, force, and position, resulting in highly accurate and controlled movement of the equipment.

7. Cushioning and Damping:

- Hydraulic cylinders can incorporate cushioning and damping mechanisms to ensure smooth and controlled movement at the end of the stroke. Cushioning features, such as adjustable cushions or shock absorbers, reduce the impact and decelerate the cylinder before reaching the end of the stroke. This prevents abrupt stops and minimizes vibrations, contributing to precise and controlled movement.

8. Load Compensation:

- Some hydraulic systems utilize load compensation mechanisms to maintain precise movement even when the load varies. Load-sensing systems monitor the load demand and adjust the hydraulic pressure and flow accordingly to meet that demand. This compensation ensures that the equipment's movement remains accurate and controlled, regardless of changes in the applied load.

In summary, hydraulic cylinders ensure precise and controlled movement in equipment through the application of hydraulic principles, force and load management, control valves, flow control, position sensing, proportional control, cushioning and damping mechanisms, and load compensation. These features and technologies allow operators to achieve accurate positioning, smooth operation, and reliable control, enabling equipment to perform tasks with precision and efficiency. The combination of hydraulic power and careful design considerations ensures that hydraulic cylinders deliver precise and controlled movement in a wide range of industrial applications.

China Professional Telescopic Front End Hydraulic Cylinder for Mining Tipper Truck   vacuum pump booster	China Professional Telescopic Front End Hydraulic Cylinder for Mining Tipper Truck   vacuum pump booster
editor by CX 2023-11-24