Product Description

hydraulic cylinder tipping gear system for dump truck manufacturer

The hydraulc self-charging system for dump truck includes telescopic hydraulic cylinder,supporting bracket, hydraulic hose, gear pump, limit valve and other fittings. It has simple structure, high strength and safe operation with competitive price and excellent quality.

1. dump truck telescopic hydraulic cylinder  drawing and parameter

Features

customer hydraulic cylinder

Bore Diameter

2'-60'/50-1500mm

Rod Diameter

1' - 60'/25 -1500 mm

Wall Thickness

0.1'-4'/3-100 mm

Max Stroke

366'/9280 mm

Max Pressure

9600 psi/600 bar

Test Pressure

14500 psi/1000 bar

Material

20#,40#,45#,16Mn,27SiMn,etc

Seal Kits

Hallite,Parker,NOK,DICHTOMATIK,Trelleborg,Merkel,etc

Diamensional Accuracy

H7-H11

Bore Roughness

Ra 0.4-1.6mm

Coating

hard chrome

Purpose

Construction,metallurgical,mining,agricultural,forestry machinery,etc

OEM

Yes

MOQ

1 Piece

 Certificates

ISO9001,ISO/TS16949,ABS,AQA,API,CCS,CCRI,DNV

Product details:

Production process:
 


hydraulic cylinder for dump truck , trail truck,garbage truck,crane

1.Sinciput telescopic hydraulic cylinder is used in lager-tonnage sinciput hydraulic system. Together with hydraulic pump, change valve, and limit valve, it can realize the function of lifting pausing and falling. And the product can be designed and made according to the demands of customers.

2.underbody telescopic hydraulic cylinder is used in large-tonnage side-dumping hydraulic system. Together with hydraulic pump, change valve, and limit valve, it can realize the function of lifting pausing and falling. And the product can be designed and made according to the demands of customers.

 

hydraulic cylinder for coal mine dump truck

3.Hydraulic cylinder is the most important component in hydraulic systems, it will transfer hydraulic energy into mechanical energy, and is matched with various transmission mechanism, to complete a variety of mechanical motion.

4.Hydraulic cylinder has the advantages of simple structure, large output force, stable and reliable performance, easy maintenance, wide application. 

5. customer hydraulic cylinder can be used for dump truck, marine, drilling machine, industry, elevator , workover rig , mining, agriculture, industry, construction ,etc.

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Certification: GS, RoHS, CE, ISO9001
Pressure: High Pressure
Work Temperature: High Temperature
Acting Way: Double Acting
Working Method: Straight Trip
Structure: Piston Type
Samples:
US$ 200/Piece
1 Piece(Min.Order)

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Customization:
Available

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lift cylinder

How does a lift cylinder contribute to smooth and controlled lifting motion?

A lift cylinder plays a crucial role in ensuring smooth and controlled lifting motion in various applications. Here's an explanation of how a lift cylinder contributes to this:

1. Hydraulic Operation:

A lift cylinder typically operates using hydraulic power. Hydraulic systems utilize pressurized fluid to generate force and motion. The lift cylinder is connected to the hydraulic system, and when the hydraulic fluid is pressurized, it exerts force on the piston inside the cylinder. This force causes the cylinder to extend or retract, enabling the lifting motion. The hydraulic operation of the lift cylinder provides a smooth and consistent force, resulting in a controlled and precise lifting motion.

2. Synchronization:

In some applications, multiple lift cylinders are used together to achieve synchronized lifting. These cylinders work in tandem, ensuring that the lifting force is evenly distributed and that the load remains level throughout the lifting process. The synchronization of lift cylinders contributes to a smooth and balanced lifting motion, reducing the risk of tilting or instability.

3. Control Valves:

Lift cylinders are often equipped with control valves that allow operators to control the flow and pressure of the hydraulic fluid. By adjusting these control valves, operators can regulate the speed and force of the lifting motion. This provides precise control over the lifting process, allowing for smooth and controlled movements tailored to the specific requirements of the application.

4. Damping and Cushioning:

Some lift cylinders incorporate damping and cushioning mechanisms to further enhance the smoothness and control of the lifting motion. These mechanisms help absorb shocks and vibrations, preventing sudden jolts or jerky movements during the lifting process. Damping and cushioning features contribute to a more comfortable and controlled lifting experience, particularly when dealing with delicate or sensitive loads.

5. Load Capacities:

Lift cylinders are designed to handle specific load capacities based on their size, construction, and specifications. By selecting the appropriate lift cylinder for the intended load, operators can ensure that the lifting motion remains smooth and controlled. Overloading or underloading the lift cylinder can lead to instability or uneven lifting, affecting the overall smoothness and control of the motion.

In summary, a lift cylinder contributes to smooth and controlled lifting motion through its hydraulic operation, synchronization (if applicable), the use of control valves, damping and cushioning mechanisms, and appropriate load capacities. These factors work together to provide reliable and precise lifting, enhancing safety and efficiency in various applications.

lift cylinder

How Does a Lift Cylinder Handle Variations in Cylinder Mounting and Configuration?

A lift cylinder is designed to handle variations in cylinder mounting and configuration, allowing for flexibility in different application scenarios. The construction and features of lift cylinders enable them to adapt to different mounting orientations and accommodate variations in configuration. Here's a detailed explanation of how a lift cylinder handles variations in cylinder mounting and configuration:

  1. Mounting Flexibility:
  2. Lift cylinders are engineered to provide mounting flexibility, allowing them to be installed in various orientations and positions. They can be mounted vertically, horizontally, or at inclined angles, depending on the specific requirements of the application. Lift cylinders often feature versatile end caps, mounting brackets, or clevis mounts that can be adjusted or rotated to accommodate different mounting orientations. This flexibility enables lift cylinders to fit into different equipment designs and configurations.

  3. Adjustable Stroke Length:
  4. Stroke length refers to the distance the piston rod of a lift cylinder extends or retracts during operation. Lift cylinders are designed with adjustable stroke length capabilities, which allow for customization according to specific mounting and configuration requirements. By adjusting the stroke length, the lift cylinder can accommodate variations in the available space or the desired range of motion. This adjustability ensures that the cylinder can be properly installed and operate effectively within the given constraints.

  5. Modular Design:
  6. Many lift cylinders feature a modular design, allowing for easy customization and adaptation to different mounting and configuration needs. Modular lift cylinders consist of separate components that can be assembled or disassembled, providing flexibility in terms of length, rod diameter, mounting options, and other specifications. These modular components can be combined or replaced to match specific equipment requirements. The modular design enables lift cylinders to handle variations in mounting and configuration, making them versatile and adaptable for different applications.

  7. Flexible Mounting Accessories:
  8. Lift cylinders are often accompanied by a range of mounting accessories and attachments that enhance their adaptability. These accessories include clevis brackets, trunnion mounts, spherical bearings, pivot pins, and other connection components. These mounting accessories offer multiple options for securely attaching the lift cylinder to the equipment or machinery. They provide flexibility in terms of positioning, alignment, and angle adjustment, enabling the lift cylinder to accommodate variations in cylinder mounting and configuration.

  9. Customization Options:
  10. Lift cylinder manufacturers often offer customization options to meet specific mounting and configuration requirements. This customization may involve modifications to the cylinder's dimensions, mounting interfaces, rod ends, or other design aspects. By working closely with the manufacturer, equipment designers and engineers can ensure that the lift cylinder is tailored to fit the unique mounting and configuration needs of their application. Customization options allow for precise integration of the lift cylinder, ensuring optimal performance and compatibility.

  11. Compliance with Industry Standards:
  12. Lift cylinders adhere to industry standards and guidelines, ensuring compatibility with commonly used mounting and configuration practices. These standards establish criteria for cylinder dimensions, mounting hole patterns, rod end dimensions, and other specifications. By complying with these standards, lift cylinders ensure that they can be easily integrated into various equipment designs and configurations without requiring significant modifications or adaptations.

The combination of mounting flexibility, adjustable stroke length, modular design, flexible mounting accessories, customization options, and compliance with industry standards enables lift cylinders to handle variations in cylinder mounting and configuration. This adaptability allows lift cylinders to be effectively utilized in a wide range of applications, accommodating different equipment designs and requirements.

lift cylinder

What are the safety considerations when using lift cylinders?

When using lift cylinders, it is crucial to prioritize safety to prevent accidents and ensure the well-being of operators and bystanders. Here are some important safety considerations when using lift cylinders:

1. Proper Training:

Operators should receive proper training on the safe operation of lift cylinders. They should be familiar with the equipment's capabilities, limitations, and recommended operating procedures. Training should include understanding hydraulic systems, load capacities, stability factors, and proper positioning techniques.

2. Inspection and Maintenance:

Routine inspection and maintenance of lift cylinders are essential for identifying any potential safety hazards. Regularly check for leaks, damaged components, loose connections, or signs of hydraulic fluid contamination. Ensure that all safety features, such as pressure relief valves and load holding devices, are functioning correctly.

3. Load Capacity and Stability:

It is crucial to know and adhere to the lift cylinder's load capacity limits specified by the manufacturer. Overloading the cylinder can lead to equipment failure, instability, or uncontrolled movements. Properly distribute the load to maintain stability and prevent tipping or imbalance.

4. Secure Mounting:

Ensure that the lift cylinder is securely mounted to the equipment or structure. Follow the manufacturer's guidelines for proper attachment methods and torque specifications. Loose or improper mounting can compromise the stability and safety of the lifting operation.

5. Control of Movement:

Exercise caution and maintain control over the movement of the lift cylinder. Avoid sudden or jerky motions that can destabilize the load or cause the equipment to tip. Use smooth and controlled movements, and be aware of any potential obstacles or hazards in the surrounding area.

6. Personal Protective Equipment (PPE):

Operators and personnel involved in the lifting operation should wear appropriate personal protective equipment, such as safety glasses, gloves, and steel-toed shoes. PPE helps protect against potential hazards, including hydraulic fluid leaks, falling objects, or accidental contact with moving parts.

7. Emergency Procedures:

Establish clear emergency procedures in case of equipment malfunction, hydraulic system failure, or any other unforeseen circumstances. Operators should be trained on how to respond to emergencies, including proper shutdown procedures, communication protocols, and evacuation plans.

8. Environmental Factors:

Consider the environmental conditions in which the lift cylinders are being used. Factors such as extreme temperatures, high humidity, or corrosive atmospheres can affect the cylinder's performance and safety. Take appropriate measures, such as using protective covers or selecting cylinders with suitable material coatings, to mitigate these risks.

In summary, ensuring safety when using lift cylinders involves proper training, regular inspection and maintenance, adhering to load capacity limits, secure mounting, controlled movement, using personal protective equipment, establishing emergency procedures, and considering environmental factors. By following these safety considerations, the risk of accidents or injuries associated with lift cylinder operations can be minimized.

China manufacturer 5 Long Stroke Dump Truck Lift Telescopic Hydraulic Cylinder Assembly Jack   vacuum pump distributorsChina manufacturer 5 Long Stroke Dump Truck Lift Telescopic Hydraulic Cylinder Assembly Jack   vacuum pump distributors
editor by CX 2024-01-24