Product Description

Made In China Superior Quality 54kg 18.1MPa Forklift Short Hydraulic Lifting Cylinder Replacement of Toyata

 

The forklift short-lifting cylinder is a critical component that enables the lifting and positioning of loads, contributes to stability and safety, and enhances the overall efficiency and productivity of forklift operations. Proper maintenance and regular cylinder inspection are essential to ensure optimal performance and safe handling of loads.

bore diameter (D) rod diameter (d) stroke (S) Installation distance (L) working pressure Interface dimensions (M) weight
Φ95 Φ80 775 1013 18.1MPa M22*1.5 54kg

(1) Our company can customize non-standard oil cylinders within the range of cylinder diameter D360MM and stroke L6000MM according to customer requirements;

(2) The above product prices are nontax unit prices, excluding packaging and transportation costs required for the export

What are some safety considerations when using a forklift with a short lifting cylinder?

  1. Operator Training: Ensure that all forklift operators receive comprehensive training on the safe operation of the specific forklift model with a short lifting cylinder. Training should cover proper handling techniques, load capacity limits, stability principles, and the correct use of lifting cylinder controls.

  2. Load Capacity and Stability: Always adhere to the forklift's load capacity limits specified by the manufacturer. Overloading the forklift can lead to instability and potential tipping hazards. Properly position the load on the forks and ensure it is secure and balanced to maintain stability during lifting and transport.

  3. Pre-Operational Checks: Conduct pre-operational checks before using the forklift. Inspect the short-lifting cylinder, hydraulic system, brakes, tires, steering, lights, and other critical components to ensure they work correctly. Report any defects or issues to the appropriate personnel and refrain from operating the forklift until necessary repairs are made.

  4. Clear Operating Area: Maintain clear and unobstructed pathways for the forklift to operate safely. Keep aisles and work areas free from debris, spills, and other potential hazards that can impede the movement of the forklift or cause accidents.

  5. Pedestrian Safety: Ensure pedestrians and other workers know the forklift's presence and keep a safe distance from the operating area. Use horns, lights, or other warning signals to alert others to the forklift's movement. Establish designated pedestrian walkways and separate them from forklift traffic whenever possible.

  6. Slow and Controlled Movements: Operate the forklift at a safe and controlled speed, especially when lifting or lowering loads using the short lifting cylinder. Sudden or jerky movements can lead to instability or loss of control. Use caution when maneuvering around corners, ramps, or uneven surfaces to maintain stability.

  7. Seat Belt Usage: Always wear the seat belt provided in the forklift. The seat belt helps prevent ejection from the operator's seat in the event of a collision or tip-over, reducing the risk of serious injury.

  8. Proximity and Overhead Hazards: Avoid overhead obstacles, such as low ceilings, lights, or structures, when operating the forklift with the raised short lifting cylinder. Maintain a safe distance from these hazards to avoid collisions or damage to the forklift and surrounding infrastructure.

  9. Refueling and Battery Handling: Follow proper procedures for refueling or recharging forklifts, if applicable. Avoid smoking or open flames in the refueling area, and handle fuel or batteries carefully to prevent spills and potential fire hazards.

  10. Reporting Incidents and Maintenance Needs: Promptly report any accidents, near-miss incidents, or equipment malfunctions to supervisors or the appropriate personnel. Additionally, report any maintenance needs or abnormalities observed during forklift operation to ensure timely repairs and prevent further safety risks.

How to select a forklift short-lifting cylinder?

  1. Determine the Load Capacity: Evaluate the maximum weight the forklift will need to lift using the short lifting cylinder. Consider both the importance of the load and any attachments that will be used. Ensure the short lifting cylinder's load capacity matches or exceeds the anticipated maximum load weight.

  2. Assess the Lift Height: Determine the maximum height the forklift needs to lift loads. This will help determine the required stroke length of the short lifting cylinder. Consider the vertical clearance in the working environment and any specific height requirements for loading or unloading tasks.

  3. Consider Forklift Specifications: Consider the specifications and parameters of the forklift itself, such as the mast configuration, fork carriage design, and hydraulic system capabilities. Ensure the short lifting cylinder is compatible with the forklift's design and hydraulic system requirements.

  4. Consult Manufacturer Recommendations: Refer to the manufacturer's documentation, including the operation and maintenance manual or specifications sheet, for guidance on the appropriate short-lifting cylinder for your specific forklift model. The manufacturer's recommendations will ensure compatibility and optimal performance.

  5. Seek Expert Advice: If you are unsure about the selection process or require additional guidance, consult a reputable forklift dealer or supplier. They can provide expert advice based on their knowledge and experience with forklift models and short-lifting cylinders.

  6. Consider Application-Specific Requirements: Assess any application-specific requirements that may impact the selection of the short lifting cylinder. For example, if the forklift operates in harsh or corrosive environments, consider choosing a short lifting cylinder with appropriate sealing and coating materials to ensure durability and longevity.

  7. Quality and Reliability: Select a short lifting cylinder from a reputable manufacturer that produces high-quality and reliable hydraulic components. Quality construction, materials, and manufacturing processes will contribute to the longevity and performance of the cylinder.

  8. Installation and Maintenance: Consider the ease of installation, maintenance requirements, and availability of spare parts for the short lifting cylinder. Choosing an easy-to-install and maintain cylinder will help minimize downtime and ensure efficient operation of the forklift.

Our Company

We have a first-class independent R&D platform for assembly. The forklift cylinder production workshop has 4 semi-automatic lifting cylinder assembly lines and 1 fully automatic tilting cylinder assembly line, with a designed annual production capacity of 1 million pieces; the special cylinder workshop is equipped with semi-automatic cleaning and assembly systems of various specifications, with a designed annual production capacity of 200,000 essays. It has famous CNC machining equipment, machining centers, special equipment for high-precision cylinder processing, robot welding machines, automatic cleaning machines, automatic cylinder assembly machines, and automatic paint production lines. We have more than 300 sets of critical equipment running. The optimized allocation and efficient utilization of equipment resources ensure the precision requirements of the products and meet the high standard quality requirements of the products.

   Forklift cylinder assembly shop

 Other types of cylinder assembly shop

Welding

Painting & coating

     Painting & coating line

  Fully automatic water-based

Testing

To further improve product performance, and establish the leadership position of our hydraulic cylinder in the industry, our company and zjimee jointly established a Comprehensive performance laboratory of hydraulic cylinders, hydraulic valves, and hydraulic pumps; the lab is computer-assisted testing, using electro-hydraulic control technology, the test conditions preset by computer, which improves the test accuracy and system versatility, and the experimental data.
The automatic collection is realized through the application of sensors, and the output data, such as the internal leakage and load efficiency of the cylinder or the valve, are directly processed by the computer and converted to standard units (ml/min; %). At the same time, to ensure the working safety of the hydraulic system, the state monitoring function is carried out for key performance parameters, such as "oil temperature monitoring, liquid level monitoring, filter device monitoring," etc. Among them, the hydraulic cylinder test stand can test the performance of "load efficiency" and "internal leakage" by readings. At the same time, it is equipped with a grating ruler measuring instrument, which meets the requirements of all test items of hydraulic cylinder products in the national standard.

Our Factory

Packaging & Shipping

A short lifting cylinder for a forklift is a specific type of hydraulic cylinder designed for vertical lifting applications in forklifts. It is typically used to raise and lower the mast assembly and forks of the forklift, allowing for the lifting and positioning of loads. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Certification: GS, RoHS, CE, ISO9001
Pressure: Medium Pressure
Work Temperature: Normal Temperature
Acting Way: Double Acting
Working Method: Rotary
Adjusted Form: Regulated Type

forklift hydraulic cylinder

How does a forklift hydraulic cylinder contribute to load stability?

A forklift hydraulic cylinder plays a crucial role in ensuring load stability during lifting and material handling operations. Here's an explanation of how it contributes to load stability:

Load stability refers to the ability of a forklift to safely lift, carry, and place loads without compromising their balance or causing them to shift unexpectedly. The hydraulic cylinder contributes to load stability in the following ways:

1. Lifting Control:

The hydraulic cylinder allows controlled and smooth lifting of the load. By regulating the flow of hydraulic fluid, the operator can adjust the lifting speed and ensure gradual, steady movement. This controlled lifting action minimizes the risk of load destabilization due to sudden jolts or jerks.

2. Load Balancing:

Hydraulic cylinders can be used in forklifts equipped with load balancing systems. These systems distribute the lifting force evenly across multiple hydraulic cylinders. By sharing the load, each cylinder carries a proportionate weight, reducing the strain on individual components and promoting load stability.

3. Tilting and Fork Positioning:

Hydraulic cylinders are often used to control the tilting of the mast or the positioning of the forks. By adjusting the tilt angle or fork position, the operator can optimize load stability. This feature is particularly important when handling loads with uneven weight distribution or when navigating through narrow spaces.

4. Mast Stability:

The hydraulic cylinder contributes to the stability of the mast assembly. The cylinder's extension and retraction control the vertical movement of the mast, ensuring proper alignment and support. A stable mast assembly enhances load stability by preventing excessive swaying or wobbling during lifting and material handling operations.

5. Load Lowering:

When lowering the load, the hydraulic cylinder enables controlled and gradual descent. The operator can regulate the flow of hydraulic fluid to prevent sudden drops or impacts that could destabilize the load. This controlled lowering action ensures safe and stable placement of the load.

By incorporating these features and functionalities, a forklift hydraulic cylinder significantly contributes to load stability. It enables controlled lifting, load balancing, precise tilting and fork positioning, mast stability, and controlled load lowering. These capabilities promote safe and efficient material handling operations, reducing the risk of load shifts and maintaining overall load stability.

In summary, a forklift hydraulic cylinder plays a vital role in ensuring load stability. Through its lifting control, load balancing, tilting and fork positioning capabilities, mast stability, and controlled load lowering, the hydraulic cylinder enhances the safe and effective handling of loads, minimizing the risk of instability and accidents.

forklift hydraulic cylinder

How does a forklift hydraulic cylinder contribute to load handling precision?

A forklift hydraulic cylinder plays a significant role in achieving precise load handling. Here's an explanation of how it contributes to load handling precision:

The hydraulic cylinder contributes to load handling precision in the following ways:

1. Controlled Lifting and Lowering:

The hydraulic cylinder enables controlled lifting and lowering of the forks or attachment. By adjusting the hydraulic pressure and flow, the operator can smoothly and precisely raise or lower the load. This control allows for accurate positioning of the forks and precise handling of the load, minimizing the risk of damage or accidents.

2. Variable Speed Control:

Forklift hydraulic cylinders offer variable speed control during lift and tilt operations. The operator can adjust the hydraulic flow rate to control the speed at which the forks or attachment move. This variable speed control allows for fine adjustments and precise positioning of the load, even in delicate or sensitive handling situations.

3. Load Balancing:

The hydraulic cylinder contributes to load balancing, which is crucial for precise load handling. By adjusting the extension or retraction of the cylinder, the operator can maintain a proper balance between the load and the forklift. This balance ensures stability and control during lifting, lowering, and transport, enhancing load handling precision.

4. Fork Positioning:

Hydraulic cylinders are responsible for controlling the positioning of the forks or attachment. By extending or retracting the cylinders, the operator can adjust the horizontal position of the forks, aligning them with the load or pallet. This precise fork positioning allows for accurate entry into pallets or containers, ensuring efficient load handling.

5. Attachment Control:

In forklifts with specialized attachments, hydraulic cylinders contribute to precise control of the attachment's movements. Whether it's a side shift, fork positioner, or rotating attachment, the hydraulic cylinder enables accurate adjustments and alignment of the attachment to the load. This precise attachment control enhances load handling precision, especially when dealing with unique or challenging load configurations.

In summary, a forklift hydraulic cylinder contributes to load handling precision through controlled lifting and lowering, variable speed control, load balancing, fork positioning, and attachment control. These factors work together to provide operators with the ability to handle loads with accuracy, control, and efficiency.

forklift hydraulic cylinder

What are the Safety Considerations When Using Forklifts with Hydraulic Cylinders?

When using forklifts with hydraulic cylinders, it is essential to prioritize safety to prevent accidents, injuries, and property damage. Hydraulic systems and cylinders are integral components of forklifts, and understanding and implementing safety considerations is crucial. Here are important safety considerations to keep in mind:

  1. Operator Training and Certification:
  2. Operators must receive thorough training and certification specific to forklift operations. Proper training should cover the safe operation of hydraulic systems and cylinders, including understanding the controls, load capacity, stability, and safe maneuvering techniques. Well-trained operators are more likely to handle hydraulic cylinders safely and minimize the risk of accidents or misuse.

  3. Regular Inspections and Maintenance:
  4. Forklifts and their hydraulic systems, including cylinders, should undergo regular inspections and maintenance to ensure they are in proper working condition. Inspections should identify any signs of wear, leaks, or damage, and maintenance tasks such as lubrication and component replacements should be performed as recommended by the manufacturer. Well-maintained hydraulic cylinders contribute to safe and reliable forklift operations.

  5. Load Capacity and Stability:
  6. Understanding and adhering to the forklift's load capacity limitations is crucial for safe operation. Overloading a forklift can lead to instability and potential tip-overs. Operators should be aware of the load capacity rating and ensure that loads are properly balanced and secured. Maintaining the forklift's stability, especially when using the hydraulic cylinder to lift or lower loads, is essential to prevent accidents caused by tipping or loss of control.

  7. Proper Load Positioning and Handling:
  8. Safe load positioning and handling contribute to overall forklift safety. Operators should ensure that loads are positioned correctly on the forks, centered and secure, to prevent them from shifting or falling during transport. When using the hydraulic cylinder to raise or lower loads, operators should do so gradually and avoid sudden movements that may destabilize the forklift or cause the load to swing uncontrollably.

  9. Avoiding Overextension and Collisions:
  10. Overextending the hydraulic cylinder beyond its recommended limits can lead to failure or instability. Operators should be aware of the maximum extension and retraction limits of the cylinder and avoid exceeding them. Additionally, operators must exercise caution to prevent collisions with objects or structures, as impacts can damage the hydraulic cylinder, compromise its integrity, and pose safety risks.

  11. Proper Use of Controls:
  12. Operators should be familiar with the forklift's hydraulic control system and use the controls properly. This includes understanding the functions of each control, such as raising, lowering, tilting, or extending the forks, and using them with precision and care. Mishandling the hydraulic controls can result in sudden movements or unintended actions, potentially causing accidents or injuries.

  13. Clear Communication and Awareness:
  14. Clear communication and situational awareness are essential for safe forklift operations. Operators should maintain clear visibility, use mirrors or cameras if available, and be aware of their surroundings to avoid collisions with pedestrians, other vehicles, or obstacles. Effective communication with co-workers and signaling to indicate forklift movements can help prevent accidents and ensure a safe working environment.

  15. Emergency Procedures:
  16. Operators should be familiar with emergency procedures and know how to respond in case of malfunctions, leaks, or other emergencies involving the hydraulic cylinder. Proper training should cover emergency shutdown procedures, reporting protocols, and evacuation plans to ensure a timely and coordinated response that minimizes risks to personnel and property.

By prioritizing operator training, regular inspections, adherence to load capacity limits, proper load handling, cautious control usage, and clear communication, forklifts with hydraulic cylinders can be operated safely and efficiently. Implementing these safety considerations helps reduce the risk of accidents, protect personnel, and maintain a secure work environment.

China best Made in China Superior Quality 54kg 18.1MPa Forklift Short Hydraulic Lifting Cylinder Replacement of Toyata   vacuum pump	China best Made in China Superior Quality 54kg 18.1MPa Forklift Short Hydraulic Lifting Cylinder Replacement of Toyata   vacuum pump
editor by CX 2024-01-30